Cadillac 2014 ELR User Manual Page 2

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2 January 2014
energy that the drive motor creates is transferred by the power
inverter module to the battery pack. Constant communication
between the power inverter module and the Electronic Brake Con-
trol Module allows the blending of regenerative braking force with
hydraulic braking force.
Regen on Demand
Regen on Demand will slow the vehicle by recapturing energy.
It works in Drive and Low. To activate Regen on Demand, pull
and hold either paddle on the back of the steering wheel without
pressing the brake pedal or accelerator pedal. Regen on Demand
is deactivated once the paddles are released, or the brake pedal
or accelerator pedal is pressed. Cruise control will turn off, and
the brake lights may turn on, when this feature is activated.
TIP: Regen on Demand will not stop the car.
HIGH VOLTAGE LITHIUM-ION DRIVE MOTOR
BATTERY SYSTEM
The heart of the ELR's electric propulsion system is its advanced
Lithium-Ion Drive Motor Battery System. The hybrid battery
contains 288 cells, organized into three battery sections, with a
nominal system voltage of 355 V direct current.
The battery energy control module monitors the voltage of
the battery cells through four hybrid battery interface control
modules. The battery is liquid cooled for long life and optimum
performance.
The high volt-
age battery is
located beneath
the vehicle. The
battery energy
control module,
battery inter-
face control
modules 1-4,
current sensor,
and high volt-
age contactors
are located
within the battery assembly. The Powertrain Control Module 2
(the host controller for Diagnostic Trouble Code information) is
located under the front passenger seat.
TIP: Before performing service, ensure all High Voltage
Safety procedures and Warnings are followed exactly as written.
Personal Protection Equipment (PPE) MUST be worn and proper
procedures MUST be followed.
The Manual Service Disconnect (MSD) is located under the front
floor console rear trim panel. Removing the rear trim panel will
expose the MSD.
Drive Motor Battery Charging
The lithium-ion high voltage battery pack can be charged using
the provided charging cord and a 120-volt standard outlet. Charge
times will vary with outside temperature.
Charging Status Indicators are located on the instrument panel
near the windshield and in the side mirrors (if activated).
DRIVETRAIN
The underhood gas powered electric generator is a 1.4L DOHC
inline four cylinder engine that produces 83 HP (62 kW). Premium
gasoline with a posted octane rating of 91 or higher is required.
Internal Combustion Engine (ICE) Starting
Instead of a 12 V starter motor, a much more powerful 300 V
Drive Motor A, located within the transmission, is utilized to crank
the engine. Drive Motor A can rotate the engine to operating
speed of 800 RPM within just a few hundred milliseconds, allowing
near-instant starting. The vehicle’s on-board computers determine
when the engine needs to run:
The hybrid/EV battery pack has a low state of charge.
The hood is open or not completely latched.
The engine is needed to maintain the high voltage battery pack
temperature.
The engine needs to run for maintenance.
Low ambient temperatures. At temperatures of 35°F (2°C) and
colder, the engine can run to provide both electric power and
heat to supplement the electric heater. This can happen regard-
less of battery charge level.
Service Mode
Service Mode is available for service and diagnostics and to verify
the proper operation of the MIL and may be required for emission
inspection purposes. With the vehicle off and the brake pedal not
applied, pressing and holding the POWER button for more than
5 seconds will place the vehicle in Service Mode. The vehicle will
not be able to be driven. The propulsion system will not start in
Service Mode.
Transmission
The 4ET50 (RPO MKA) is a fully automatic electronically con-
trolled transmission. It consists primarily of a torque dampener
assembly, an integral main and auxiliary fluid pump and housing,
one planetary gear set, three clutch assemblies, a hydraulic pres-
surization and control system, and two internal electric motors.
Drive motor generator A is 55 kW and drive motor generator B is
135 kW.
The planetary gear set provides the electrically variable forward
mode ratios and reverse. The TCM and the drive motor generator
power inverter module vary the torque output at the optimum time
based on throttle position.
The main hydraulic system primarily consists of a gerotor-type
pump, control valve body assemblies, dampener housing and case.
A secondary auxiliary pump with electric three phase high voltage
motor located inside the transmission maintains working pressures
when the engine is off.
ELECTRICAL ARCHITECTURE
The 2014 ELR uses GM’s Global A electrical architecture. This
architecture requires the use of the Global Diagnostic System 2
(GDS 2) software and the Multiple Diagnostic Interface (MDI)
module.
AGM 12V Battery
The ELR uses an Absorbent Glass Mat (AGM) 12 V battery that
requires different charging voltages than conventional lead acid
batteries. The essential tool (GR-8) EL-50313 has this algorithm
built in. Select AGM when prompted or damage to the battery
will result.
The ELR uses the 12 V battery to wake up and initialize control
modules. If the vehicle does not power up, verify that the 12 V
battery is sufficiently charged to allow all of the control modules to
wake up.
2014 Cadillac ELR continued from page 1
continued on page 3
The hybrid battery is organized into three
battery sections beneath the vehicle.
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